Kawasaki Ninja Service Manual: Cable Installation

Kawasaki Ninja Service Manual / Clutch / Clutch Lever and Cable / Cable Installation

Run the clutch cable correctly (see Cable, Wire, and Hose Routing section in the Appendix chapter).
Adjust the clutch cable (see Clutch Operation Inspection in the Periodic Maintenance chapter).
Install the removed parts (see appropriate chapters).

Cable Lubrication

Refer to the Chassis Parts Lubrication in the Periodic Maintenance chapter.

Cable Removal

Remove: Air Cleaner Housing (see Air Cleaner Housing Removal in the Fuel System (DFI) chapter) Right Lower Fairing (see Lower Fairing Removal in the Frame chapter) Loosen the nuts [A], an ...

Clutch Lever Installation

Install the clutch lever so that the mating surface [A] of the clutch lever clamp is aligned with the punch mark [B] of the handlebar. Tighten the upper clamp bolt first, and then the lower ...

Other materials:

Regulator/Rectifier Inspection
Remove: Upper Fairing Assembly (see Upper Fairing Assembly Removal in the Frame chapter) Right Inner Fairing (see Inner Fairing Removal in the Frame chapter) Bolts [A] Regulator/Rectifier [B] Set the hand tester to the × 1 kΩ range and make the measurements show ...

Break-in
The first 1 600 km (1 000 mi) that the motorcycle is ridden is designated as the break-in period. If the motorcycle is not used carefully during this period, you may very well end up with a “broken down” instead of a “broken in” motorcycle after a few thousand kilometers. The fol ...

Evaporative Emission Control System Inspection (CAL and SEA-B1 Models)
Inspect the canister as follows. Remove the upper fairing assembly (see Upper Fairing Assembly Removal in the Frame chapter). Remove the canister [A]. Visually inspect the canister for cracks or other damage. If the canister has any cracks or bad damage, replace it with a new one. NO ...