Kawasaki Ninja Service Manual: Radiator and Radiator Fan Installation

If the radiator bracket [A] was removed, install it.

• Install the radiator fan to the radiator
• Tighten the radiator fan mounting bolts.
• When installing the pad [B], install it so that the upper end of the pad aligns with the corner top [C].
• When install the pad [D], install it so that the corners [E] align.
• When install the pad [F], install it so that the hollow [G] fits to the radiator overflow hose.
• Install the rubber caps [H].

Run the radiator overflow hose to the slit [I].

• Run the radiator fan motor lead correctly (see Cable, Wire, and Hose Routing section in the Appendix chapter).
• Install the rubber dampers [J] and collars [K] as shown in the figure.

Face the small diameter side of the damper to the collar.

• Install the horn [L].
• Tighten the radiator bolts [M].
• Fit the holes [N] to the projection of the heat insulation plate.

Frame [O] Frame No. JKAZXT00JJA003074 or

JKAZXCJ1□BA003074 [P]

• Install the hoses and clamps (see Cable, Wire, and Hose Routing section in the Appendix chapter).
• Tighten:

Torque - Water Hose Clamp Screws: 3.0 N·m (0.31 kgf·m, 27 in·lb)

• Install the removed parts (see appropriate chapters).