Kawasaki Ninja Service Manual: Radiator and Radiator Fan Installation
If the radiator bracket [A] was removed, install it.
- Install the radiator fan to the radiator
- Tighten the radiator fan mounting bolts.
- When installing the pad [B], install it so that the upper end
of the pad aligns with the corner top [C].
- When install the pad [D], install it so that the corners [E]
align.
- When install the pad [F], install it so that the hollow [G] fits
to the radiator overflow hose.
- Install the rubber caps [H].
Run the radiator overflow hose to the slit [I].
- Run the radiator fan motor lead correctly (see Cable,
Wire, and Hose Routing section in the Appendix chapter).
- Install the rubber dampers [J] and collars [K] as shown in
the figure.
Face the small diameter side of the damper to the collar.
- Install the horn [L].
- Tighten the radiator bolts [M].
- Fit the holes [N] to the projection of the heat insulation
plate.
Frame [O]
Frame No.
JKAZXT00JJA003074 or
JKAZXCJ1□BA003074 [P]
- Install the hoses and clamps (see Cable, Wire, and Hose
Routing section in the Appendix chapter).
- Tighten:
Torque - Water Hose Clamp Screws: 3.0 N·m (0.31 kgf·m,
27 in·lb)
- Install the removed parts (see appropriate chapters).
Remove:
Upper Fairing Assembly (see Upper Fairing Assembly
Removal in the Frame chapter)
Coolant (Drain, see Coolant Change in the Periodic
Maintenance chapter)
Air Cleaner Housing (see A ...
Remove the radiator (see Radiator and Radiator Fan Removal).
Check the radiator core.
If there are obstructions to air flow, remove them.
If the corrugated fins [A] are deformed, carefully
s ...
Other materials:
Brake Pad Wear Inspection
Remove the brake pads (see Front/Rear Brake Pad Removal
in the Brakes chapter).
Check the lining thickness [A] of the pads in each caliper.
If the lining thickness of either pad is less than the service
limit [B], replace both pads in the caliper as a set.
Front Brake Pad [C]
Rea ...
Rear Wheel Removal
Raise the rear wheel off the ground with the stand [A].
Remove:
Cotter Pin [A]
Rear Axle Nut [B]
Washer [C]
Rear Axle [D] (from Right Side)
Remove the rear wheel rotation sensor from the caliper
bracket (see Rear Wheel Rotation Sensor Removal in the
Brakes chapter).
...
Special Tools and Sealant
Oil Pressure Gauge, 10 kgf/cm²:
57001-164
Oil Pressure Gauge Adapter, PT3/8:
57001-1233
Outside Circlip Pliers:
57001-144
Liquid Gasket, TB1211:
56019-120
...
Radiator and Radiator Fan Removal
Radiator Inspection