Kawasaki Ninja Service Manual: Nozzle Assy Assembly

Kawasaki Ninja Service Manual / Fuel System (DFI) / Nozzle Assy / Nozzle Assy Assembly

Before assembling, blow away dirt or dust from the delivery pipes [A] by applying compressed air [B].

Nozzle Assy Assembly

Replace the O-rings [A] of the joint pipe [B] with new ones.
Apply engine oil to the new O-rings, and insert it to the delivery pipes [C]

Insert the joint pipe so that the stepped side [D] faces right side.

Left and right delivery pipes are identical.

Nozzle Assy Assembly

Replace the O-rings [A] of each secondary fuel injector [B] with new ones.
Apply engine oil to the new O-rings, and insert them to the delivery pipe assy [C] and confirm whether the injectors turn smoothly or not.
Install the nozzle assy (see Nozzle Assy Installation).

Nozzle Assy Assembly

Nozzle Assy Disassembly

Remove the nozzle assy (see Nozzle Assy Removal). Pull out the secondary fuel injectors [A] from the delivery pipe assy [B]. NOTE Do not damage the insertion portions of the injectors when ...

Air Cleaner

Air Cleaner Element Removal/Installation Refer to the Air Cleaner Element Replacement in the Periodic Maintenance chapter. ...

Other materials:

Brakes
Brake Wear Inspection Inspect the brakes for wear. For each front and rear disc brake caliper, if the thickness of either pad is less than 1 mm (0.04 in.), replace both pads in the caliper as a set. Pad replacement should be done by an authorized Kawasaki dealer. A. Lining Thickness B. ...

Exploded View
AL: Tighten the two clamp bolts alternately two times to ensure even tightening torque. G: Apply grease. R: Replacement Parts G: Apply grease. L: Apply a non-permanent locking agent. R: Replacement Parts Specifications ...

Hub Bearing Inspection
Since the hub bearings are made to extremely close tolerances, the clearance can not normally be measured. NOTE Do not remove any bearings for inspection. If any bearings are removed, they will need to be replaced with new ones. Turn each bearing in the hub back and forth [A] while checki ...