Kawasaki Ninja Service Manual: Nozzle Assy Assembly

Kawasaki Ninja Service Manual / Fuel System (DFI) / Nozzle Assy / Nozzle Assy Assembly

Before assembling, blow away dirt or dust from the delivery pipes [A] by applying compressed air [B].

Nozzle Assy Assembly

Replace the O-rings [A] of the joint pipe [B] with new ones.
Apply engine oil to the new O-rings, and insert it to the delivery pipes [C]

Insert the joint pipe so that the stepped side [D] faces right side.

Left and right delivery pipes are identical.

Nozzle Assy Assembly

Replace the O-rings [A] of each secondary fuel injector [B] with new ones.
Apply engine oil to the new O-rings, and insert them to the delivery pipe assy [C] and confirm whether the injectors turn smoothly or not.
Install the nozzle assy (see Nozzle Assy Installation).

Nozzle Assy Assembly

Nozzle Assy Disassembly

Remove the nozzle assy (see Nozzle Assy Removal). Pull out the secondary fuel injectors [A] from the delivery pipe assy [B]. NOTE Do not damage the insertion portions of the injectors when ...

Air Cleaner

Air Cleaner Element Removal/Installation Refer to the Air Cleaner Element Replacement in the Periodic Maintenance chapter. ...

Other materials:

Interlock Operation Inspection
Raise the rear wheel off the ground with the stand [A]. 1st Check Start the engine to the following conditions Condition: Transmission Gear → 1st Position Clutch Lever → Release Sidestand → Down or Up Turn the ignition switch to ON and push the starter butto ...

Exploded View
AL: Tighten the two clamp bolts alternately two times to ensure even tightening torque. G: Apply grease. R: Replacement Parts G: Apply grease. L: Apply a non-permanent locking agent. R: Replacement Parts Specifications ...

Fuel Injector Fuel Line Inspection
Remove: Fuel Tank (see Fuel Tank Removal) Air Cleaner Housing (see Air Cleaner Housing Removal) Disconnect: Primary and Secondary Fuel Hoses (see Fuel Hose Replacement in the Periodic Maintenance chapter) Do not remove the nozzle assy from the air cleaner housing. Be sure to pla ...