Kawasaki Ninja Service Manual: Exhaust Butterfly Valve Actuator Resistance Inspection

Kawasaki Ninja Service Manual / Self-Diagnosis System / Exhaust Butterfly Valve Actuator (Service Code 63) / Exhaust Butterfly Valve Actuator Resistance Inspection

Special Tool - Hand Tester: 57001-1394

Exhaust Butterfly Valve Actuator Resistance Connections: P lead ←→ GY lead Standard: 5 200 Ω (for reference)


If the reading is 0 or infinity (∞) Ω, replace the exhaust butterfly valve actuator.

If the reading is in specification, remove the ECU and check the wiring for continuity between main harness connectors.

Disconnect the ECU and actuator connectors.

Exhaust Butterfly Valve Actuator Resistance Inspection


Wiring Inspection ECU Connector [A] ←→ Exhaust Butterfly Valve Actuator Connector [B] W/R lead (ECU terminal 45) [C] W/BL lead (ECU terminal 46) [D]

Exhaust Butterfly Valve Actuator Resistance Inspection


If the wiring is good, check the ECU for its ground and power supply (see ECU Power Supply Inspection in the Fuel System (DFI) chapter).

If the ground and power supply are good, replace the ECU (see ECU Removal/Installation in the Fuel System (DFI) chapter).

Exhaust Butterfly Valve Actuator Circuit

Exhaust Butterfly Valve Actuator Circuit


1. ECU

2. Exhaust Butterfly Valve Actuator

Exhaust Butterfly Valve Actuator Inspection
NOTE Be sure the battery is fully charged Remove the front seat (see Front Seat Removal in the Frame chapter). Turn the ignition switch to ON. In the left side view of the motorcycle, check ...

Air Switching Valve (Service Code 64)
Air Switching Valve Removal/Installation Refer to the Air Switching Valve Removal/Installation in the Engine Top End chapter. Air Switching Valve Inspection Refer to the Air Switching Val ...

Other materials:

DFI Parts Location
Main Throttle Sensor [A] Subthrottle Sensor [B] Idle Speed Control Valve Actuator [C] Subthrottle Valve Actuator [D] Intake Air Pressure Sensor #2 [E] Stick Coils #1, #2, #3, #4 [F] Air Switching Valve [G] Intake Air Pressure Sensor #1 [H] Water Temperature Sensor [A] Primary Fuel Injec ...

Solenoid Valve Inspection (Service Code b 13, b 14, b 17, b 18)
The solenoid valve is built in the KIBS Hydraulic Unit [A]. Therefore the solenoid valve cannot be checked directly. Perform the Pre-Diagnosis Inspection 1 and 2 (see Inquiries to Rider in the Brakes chapter). If any of these service codes appears even if all checks are ended, replace t ...

Clutch Plate, Wear, Damage Inspection
Visually inspect the friction and steel plates for signs of seizure, overheating (discoloration), or uneven wear. Measure the thickness of each friction plate [A] at several points. If any plates show signs of damage, or if they have worn past the service limit, replace them with new on ...