Kawasaki Ninja Service Manual: Exhaust Butterfly Valve Actuator Resistance Inspection

Kawasaki Ninja Service Manual / Self-Diagnosis System / Exhaust Butterfly Valve Actuator (Service Code 63) / Exhaust Butterfly Valve Actuator Resistance Inspection

Special Tool - Hand Tester: 57001-1394

Exhaust Butterfly Valve Actuator Resistance Connections: P lead ←→ GY lead Standard: 5 200 Ω (for reference)


If the reading is 0 or infinity (∞) Ω, replace the exhaust butterfly valve actuator.

If the reading is in specification, remove the ECU and check the wiring for continuity between main harness connectors.

Disconnect the ECU and actuator connectors.

Exhaust Butterfly Valve Actuator Resistance Inspection


Wiring Inspection ECU Connector [A] ←→ Exhaust Butterfly Valve Actuator Connector [B] W/R lead (ECU terminal 45) [C] W/BL lead (ECU terminal 46) [D]

Exhaust Butterfly Valve Actuator Resistance Inspection


If the wiring is good, check the ECU for its ground and power supply (see ECU Power Supply Inspection in the Fuel System (DFI) chapter).

If the ground and power supply are good, replace the ECU (see ECU Removal/Installation in the Fuel System (DFI) chapter).

Exhaust Butterfly Valve Actuator Circuit

Exhaust Butterfly Valve Actuator Circuit


1. ECU

2. Exhaust Butterfly Valve Actuator

Exhaust Butterfly Valve Actuator Inspection
NOTE Be sure the battery is fully charged Remove the front seat (see Front Seat Removal in the Frame chapter). Turn the ignition switch to ON. In the left side view of the motorcycle, check ...

Air Switching Valve (Service Code 64)
Air Switching Valve Removal/Installation Refer to the Air Switching Valve Removal/Installation in the Engine Top End chapter. Air Switching Valve Inspection Refer to the Air Switching Val ...

Other materials:

Lubrication
Lubrication is necessary after riding through rain or on wet roads, or any time that the chain appears dry. Use a lubricant for sealed chains to prevent deterioration of chain seals. If the chain is especially dirty, clean it using a cleaner for sealed chains following the instructions suppli ...

Engine Stop Switch Operation Inspection
First Step Set the gear position in the neutral position. Turn the ignition switch to ON. Turn the engine stop switch to stop position [A]. Push the starter button. The engine does not start. If the engine starts, inspect the engine stop switch (see Switch Inspection in the Electri ...

Brake Disc Warp Inspection
Raise the wheel off the ground with the jack. Special Tools - Jack: 57001-1238 Jack Attachment: 57001-1608 For front disc inspection, turn the handlebar fully to one side. Set up a dial gauge against the disc [A] as shown in the figure and measure disc runout, while turning [B] the ...