Special Tool - Hand Tester: 57001-1394
Exhaust Butterfly Valve Actuator Resistance
Connections: P lead ←→ GY lead
Standard: 5 
200 Ω (for reference)
If the reading is 0 or infinity (∞) Ω, replace the exhaust butterfly valve actuator.
If the reading is in specification, remove the ECU and check the wiring for continuity between main harness connectors.
Disconnect the ECU and actuator connectors.
Wiring Inspection ECU Connector [A] ←→ Exhaust Butterfly Valve Actuator Connector [B] W/R lead (ECU terminal 45) [C] W/BL lead (ECU terminal 46) [D]
If the wiring is good, check the ECU for its ground and power supply (see ECU Power Supply Inspection in the Fuel System (DFI) chapter).
If the ground and power supply are good, replace the ECU (see ECU Removal/Installation in the Fuel System (DFI) chapter).
Exhaust Butterfly Valve Actuator Circuit
1. ECU
2. Exhaust Butterfly Valve Actuator
Exhaust Butterfly Valve Actuator Inspection
Air Switching Valve (Service Code 64)Throttle Control System Inspection
Check the throttle grip free play [A].
If the free play is incorrect, adjust the throttle cables.
Throttle Grip Free Play
Standard: 2 3 mm (0.08
0.12 in.)
Check that the throttle grip [B] moves smoothly from full
open to close, and the throttle closes quickly and completely
by the ...
Air Suction Valve Inspection
Remove the air suction valve (see Air Suction Valve Removal).
Visually inspect the reeds [A] for cracks, folds, warps,
heat damage or other damage.
If there is any doubt as to the condition of the reeds, replace
the air suction valve as an assembly.
Check the reed contact areas [B] of ...
Fuel Injector Fuel Line Inspection
Remove:
Fuel Tank (see Fuel Tank Removal)
Air Cleaner Housing (see Air Cleaner Housing Removal)
Disconnect:
Primary and Secondary Fuel Hoses (see Fuel Hose Replacement
in the Periodic Maintenance chapter)
Do not remove the nozzle assy from the air cleaner housing.
Be sure to pla ...