Special Tool - Hand Tester: 57001-1394
Exhaust Butterfly Valve Actuator Resistance
Connections: P lead ←→ GY lead
Standard: 5 
200 Ω (for reference)
If the reading is 0 or infinity (∞) Ω, replace the exhaust butterfly valve actuator.
If the reading is in specification, remove the ECU and check the wiring for continuity between main harness connectors.
Disconnect the ECU and actuator connectors.
Wiring Inspection ECU Connector [A] ←→ Exhaust Butterfly Valve Actuator Connector [B] W/R lead (ECU terminal 45) [C] W/BL lead (ECU terminal 46) [D]
If the wiring is good, check the ECU for its ground and power supply (see ECU Power Supply Inspection in the Fuel System (DFI) chapter).
If the ground and power supply are good, replace the ECU (see ECU Removal/Installation in the Fuel System (DFI) chapter).
Exhaust Butterfly Valve Actuator Circuit
1. ECU
2. Exhaust Butterfly Valve Actuator
Exhaust Butterfly Valve Actuator Inspection
Air Switching Valve (Service Code 64)Exploded View
11. ZX1000JD/KD
AD: Apply adhesive.
AL: Tighten the two clamp bolts alternately two times to ensure even tightening
torque.
G: Apply grease.
L: Apply a non-permanent locking agent.
Specifications
...
Rear Caliper Holder Shaft Wear
The caliper body must slide smoothly on the caliper holder
shafts [A]. If the body does not slide smoothly, one pad will
wear more than the other, pad wear will increase, and constant
drag on the disc will raise brake and brake fluid temperature.
Check to see that the caliper holder shafts ar ...
Steering Play Inspection
Remove the lower fairings (see Lower Fairing Removal in
the Frame chapter).
Raise the front wheel off the ground with the jack.
Special Tools - Jack: 57001-1238
Jack Attachment: 57001-1608
With the front wheel pointing straight ahead, alternately
tap each end of the handlebar. The f ...