NOTE
Do not use emery or sand paper on the commutator.

Replace the starter motor with a new one if there is any damage or wear.
Replace the starter motor with a new one if discoloration is noticed.
Brush Inspection
Armature InspectionSpring Plate Free Play Adjustment
NOTE
The free play adjustment is performed by replacing the
steel plate(s).
Measure the clutch spring plate free play (see Clutch
Spring Plate Free Play Measurement), and then replace
the steel plate(s) which brings the free play within the
usable range.
Spring Plate Free Play
Usable ...
Front Master Cylinder Removal
Remove the reservoir mounting bolt and nut [A].
Unscrew the banjo bolt [A] and disconnect the brake hose
from the master cylinder (see Brake Hose and Pipe Replacement
in the Periodic Maintenance chapter).
Unscrew the clamp bolts [B], and take off themaster cylinder
as an assembl ...
Thermostat Installation
Replace the O-rings [A] with new ones, and apply grease
to them.
Assemble:
O-rings
Thermostat Housing [B]
Thermostat [C]
Thermostat Cap [D]
Install the thermostat [A] in the housing so that the air
bleeder hole [B] is on top.
Tighten:
Torque - Thermostat Cap Bolts: 5.9 N ...