Kawasaki Ninja Service Manual: Exhaust Butterfly Valve Cable Removal

Kawasaki Ninja Service Manual / Engine Top End / Muffler / Exhaust Butterfly Valve Cable Removal

Remove the fuel tank (see Fuel Tank Removal in the Fuel System (DFI) chapter).
Open the clamp [A] and free the cables.
Slide the dust covers [B].

Exhaust Butterfly Valve Cable Removal

Loosen the locknuts [A], and turn the adjusters [B] to give the cable plenty of play.

Exhaust Butterfly Valve Cable Removal

Remove the clamp [A].
Remove the upper ends [B] of the exhaust butterfly valve cables from the pulley [C].

Exhaust Butterfly Valve Cable Removal

Remove the muffler body cover (see Muffler Body Removal).
Remove the bolt [A] and pulley cover [B].

Exhaust Butterfly Valve Cable Removal

Remove: Clamp [A] Screw [B] and Stopper [C] (ZX1000J model) Bolt [D] (ZX1000J model) Bolts [E] ZX1000J [F] ZX1000K [G]

Exhaust Butterfly Valve Cable Removal

Loosen the locknuts [A].
Remove the lower ends of the exhaust butterfly valve cables from the pulley [B].
Pull the exhaust butterfly valve cables out of the frame.

Exhaust Butterfly Valve Cable Removal

Exhaust Pipe Installation

Replace the exhaust pipe gaskets [A] and premuffler chamber gasket [B] with new ones. Install the premuffler chamber gasket to the premuffler chamber [C] until it is bottomed so that the cham ...

Exhaust Butterfly Valve Cable Installation

Confirm whether pulley [A] is an angle shown in the figure. 41.7° ±7° [B] This position is original position of the pulley. NOTE Correct the position electrically after confirming the u ...

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Additional Considerations for High Speed Operation
Brakes: The importance of the brakes, especially during high speed operation, cannot be overemphasized. Check to see that they are correctly adjusted and functioning properly. Steering: Looseness in the steering can cause loss of control. Check to see that the handlebar turns freely but ha ...

Chassis Parts Lubrication
Before lubricating each part, clean off any rusty spots with rust remover and wipe off any grease, oil, dirt, or grime. Lubricate the points listed below with indicated lubricant. NOTE Whenever the vehicle has been operated under wet or rainy conditions, or especially after using a high ...

Meter instruments
Upper Button Lower Button Tachometer (with Shift-Up Indicator) Red Zone Ambient Brightness Sensor Turn Signal Indicator Light Warning Indicator Light (Red) Neutral Indicator Light Multifunction Meter High Beam Indicator Light Warning Indicator Light (Yellow) Fuel ...