Kawasaki Ninja

Kawasaki Ninja Service Manual: Upper Fairing Assembly Disassembly

Kawasaki Ninja Service Manual / Frame / Fairings / Upper Fairing Assembly Disassembly

Upper Fairing Assembly Disassembly


Upper Fairing Assembly Assembly

When installing the clamps of the upper fairing, refer to the Exploded View section.

Upper Fairing Assembly Installation
Installation is the reverse of removal. Note the following. Run the hoses, leads and harness correctly (see Cable, Wire, and Hose Routing section in the Appendix chapter). Spread the upper fai ...

Upper Inner Fairing Removal
Remove: Quick Rivet [A] Bolt [B] Clear the projection [C] from the hole and remove the upper inner fairing. ...

Other materials:

Oil Pressure Relief Valve Inspection
Remove the oil pressure relief valve (see Oil Pressure Relief Valve Removal). Check to see if the valve [A] slides smoothly when pushing it in with a wooden or other soft rod, and see if it comes back to its seat by spring [B] pressure. NOTE Inspect the valve in its assembled stat ...

Axle Inspection
Remove the front and rear axles (see Front/Rear Wheel Removal). Visually inspect the front and rear axle for damages. If the axle is damaged or bent, replace it. Place the axle in V blocks that are 100 mm (3.94 in.) [A] apart, and set a dial gauge [B] on the axle at a point halfway ...

Valve Guide Removal
Remove: Valve (see Valve Removal) Oil Seal Spring Seat Heat the area around the valve guide to 120 150°C (248 302°F), and hammer lightly on the valve guide arbor [A] to remove the guide from the top of the head. NOTICE Do not heat the cylinder head with a torch. This ...