Replace the caliper if the cylinder and piston are badly scores or rusty.
Front Caliper [C] Rear Caliper [D]


Rear Caliper Dust Boot and Friction Boot Damage
Rear Caliper Holder Shaft WearPiston Wear Inspection
Measure the outside diameter [A] of each piston 5 mm
(0.20 in.) [B] up from the bottom of the piston at a right
angle to the direction of the piston pin.
If the measurement is under service limit, replace the piston.
Piston Diameter
Standard: 75.959 75.974 mm
(2.9905 2.9911 in.)
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Wiring Diagram (US, CA and CAL without KIBS Models)
ZX1000JC
ZX1000JD
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Exploded View
HG: Apply high-temperature grease.
HO: Apply heavy oil.
L: Apply a non-permanent locking agent.
MO: Apply molybdenum disulfide oil solution.
(mixture of the engine oil and molybdenum disulfide grease in a weight ratio
10:1)
R: Replacement Parts
Specifications
Special Too ...