Kawasaki Ninja Service Manual: Caliper Piston and Cylinder Damage

Kawasaki Ninja Service Manual / Brakes / Calipers / Caliper Piston and Cylinder Damage

Replace the caliper if the cylinder and piston are badly scores or rusty.

Front Caliper [C] Rear Caliper [D]

Caliper Piston and Cylinder Damage


Caliper Piston and Cylinder Damage


Rear Caliper Dust Boot and Friction Boot Damage
Check that the dust boot [A] and friction boot [B] are not cracked, worn, swollen, or otherwise damaged. If they show any damage, replace it. ...

Rear Caliper Holder Shaft Wear
The caliper body must slide smoothly on the caliper holder shafts [A]. If the body does not slide smoothly, one pad will wear more than the other, pad wear will increase, and constant drag on the d ...

Other materials:

Fuel Level Warning Indicator Light
: The fuel level warning indicators are activated when approximately 3.8 L (1.0 US gal) of fuel remains as follows: For models without KIBS: A. Fuel Level Warning Indicator Light B. “FUEL” Indication The fuel level warning indicator light ( ) goes on and “FUEL” blinks in the ...

Cylinder Head Removal
Remove: Thermostat Housing (see Thermostat Removal in the Cooling System chapter) Exhaust Pipe (see Exhaust Pipe Removal) Camshafts (see Camshaft Removal) Heat Insulation Plate [A] (see Engine Removal in the Engine Removal/Installation chapter) Place a container under the coolant dr ...

Wiring Diagram (US, CA and CAL with KIBS Models)
ZX1000KC ZX1000KD ...