Kawasaki Ninja Service Manual: Transmission Assy Assembly
- Install the ball bearing [A] until it is bottomed.
Turn the oil seal side to the bottom.
Special Tool - Bearing Driver Set: 57001-1129
- Install the bearing holder [B].
Turn the flat side to the bottom.
- Apply a non-permanent locking agent to the bearing
holder bolts [C].
- Tighten:
Torque - Transmission Case Bearing Holder Bolts: 4.9 N·m
(0.50 kgf·m, 43 in·lb)
- Install the dowel pins [D] until they are bottomed.
- Install the ball bearing [A] until it is bottomed.
Turn the stepped edge to upside.
Special Tool - Bearing Driver Set: 57001-1129
- Install the bearing holder [B].
Turn the flat side to the bottom.
- Apply a non-permanent locking agent to the bearing
holder bolts [C].
Tighten:
Torque - Transmission Case Bearing Holder Bolts: 4.9 N·m
(0.50 kgf·m, 43 in·lb)
- Install the ball bearing [D] until it is bottomed.
- Install the bearing holders [E].
Turn the flat side to the bottom.
- Apply a non-permanent locking agent to the bearing
holder bolts [F].
- Tighten:
Torque - Transmission Case Bearing Holder Bolts: 4.9 N·m
(0.50 kgf·m, 43 in·lb)
- Install the pin [G] until it is bottomed.
- Apply a non-permanent locking agent to the shift shaft
return spring pin [H].
- Tighten:
Torque - Shift Shaft Return Spring Pin: 29 N·m (3.0 kgf·m,
21 ft·lb)
- Install the drive shaft [A] and output shaft [B] as a set in
the transmission case [C]
- Install the shift forks as shown in the figure.
The shift fork [D] for drive shaft has “A2” mark. Turn the
mark to the upside.
The shift forks [E] for output shaft have “A1” mark. Turn
the mark to the bottom.
The shift forks [F] for output shaft have “A3” mark. Turn
the mark to the bottom.
- Install the shift rod [G].
- Apply molybdenum disulfide oil solution to the transmission
gears (x marks) [H].
- Install the washer [I] on the output shaft.
Remove the transmission assy (see Transmission Assy
Removal).
Remove the following from the transmission case [A].
Shift Rod [B]
Shift Forks [C]
Drive Shaft [D]
Output Shaft [E]
Shi ...
Assemble the transmission assy (see Transmission Assy
Assembly).
Be sure that the dowel pins are in position.
Install the transmission assy on the crankcase.
Tighten:
Torque - Transmissio ...
Other materials:
Tire Tread Wear Inspection
As the tire tread wears down, the tire becomes more susceptible
to puncture and failure. An accepted estimate is
that 90% of all tire failures occur during the last 10% of tread
life (90% worn). So it is false economy and unsafe to use
the tires until they are bald.
Measure the tread depth a ...
Wiring Diagram (US, CA and CAL without KIBS Models)
ZX1000JC
ZX1000JD
...
Shift Pedal Installation
Install the rubber damper to the shift pedal.
Turn the chamfered side to inside.
Assemble:
Shift Lever [A] and Locknut [B] (Left-hand Thread)
Shift Pedal [C] and Locknut [D]
Tie-Rod [E]
Turn the grooved end [F] of the tie-rod to the shift lever.
Apply grease to the sliding ...
Transmission Assy Disassembly
Transmission Assy Installation