Kawasaki Ninja Service Manual: Fuel Pump Relay Inspection

Kawasaki Ninja Service Manual / Self-Diagnosis System / Fuel Pump Relay (Service Code 46) / Fuel Pump Relay Inspection

If the fuel pump relay is normal, check the wiring to the fuel pump relay (see Fuel Pump Relay Circuit).

Special Tool - Hand Tester: 57001-1394

If the wiring is good, check the ECU for its ground and power supply (see ECU Power Supply Inspection in the Fuel System (DFI) chapter).

If the ground and power supply are good, replace the ECU (see ECU Removal/Installation in the Fuel System (DFI) chapter).

Fuel Pump Relay Circuit

Fuel Pump Relay Circuit


1. ECU

2. Engine Stop Switch

3. Ignition Switch

4. Joint Connector F

5. Fuse Box 1

6. Ignition Fuse 15 A

7. Relay Box

8. Fuel Pump Relay

9. Fuel Pump

10. Frame Ground 1

11. Frame Ground 3

12. Starter Relay

13. ECU Fuse 15 A

14. Main Fuse 30 A

15. Battery

16. Engine Ground

Stick Coil #1: Service Code 51

Stick Coil #2: Service Code 52

Stick Coil #3: Service Code 53

Stick Coil #4: Service Code 54

Fuel Pump Relay Removal/Installation
The fuel pump relay is built in the relay box [A]. Refer to the Relay Box Removal in the Electrical System chapter. ...

Stick Coils #1, #2, #3, #4: (Service Code 51, 52, 53, 54)
...

Other materials:

Starter Motor Disassembly
Remove the starter motor (see Starter Motor Removal). Take off the starter motor through bolts [A] and remove the both end covers [B]. Pull out the armature [A] out of the yoke [B]. NOTE Do not remove the circlip [C] from the shaft. Remove the starter motor terminal lock ...

Balance Inspection
Remove the front and rear wheels (see Front/Rear Wheel Removal). Support the wheel so that it can be spun freely. Spin the wheel lightly, and mark [A] the wheel at the top when the wheel stops. Repeat this procedure several times. If the wheel stops of its own accord in various positi ...

Wiring Diagram (US, CA and CAL without KIBS Models)
ZX1000JC ZX1000JD ...