Kawasaki Ninja Service Manual: Clutch Lever Installation

Kawasaki Ninja Service Manual / Clutch / Clutch Lever and Cable / Clutch Lever Installation

Torque - Clutch Lever Clamp Bolts: 7.8 N·m (0.80 kgf·m, 69 in·lb)

There will be a gap at the lower part of the clamp after tightening.

Clutch Lever Installation


Cable Installation
Run the clutch cable correctly (see Cable, Wire, and Hose Routing section in the Appendix chapter). Adjust the clutch cable (see Clutch Operation Inspection in the Periodic Maintenance chapte ...

Clutch Cover
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Other materials:

Alternator Rotor Installation
Using a cleaning fluid, clean off any oil or dirt on the following portions and dry them with a clean cloth. Crankshaft Tapered Portion [A] Alternator Rotor Tapered Portion [B] Install the alternator rotor. Using a cleaning fluid, clean off any oil or dirt on the washer [A] ...

Clutch Plate, Wear, Damage Inspection
Visually inspect the friction and steel plates for signs of seizure, overheating (discoloration), or uneven wear. Measure the thickness of each friction plate [A] at several points. If any plates show signs of damage, or if they have worn past the service limit, replace them with new on ...

Air Intake Duct Disassembly (Other than US, CA and CAL Models)
Remove: Air Intake Duct (see Air Intake Duct Removal) Seal [A] and Screen [B] Turn the air intake valve actuator [C] counterclockwise (90°). Remove the shaft [A] of the air intake valve actuator. Remove: Pad [A] Screws [B] Air Intake Valve [C] ...