Kawasaki Ninja Service Manual: Clutch Lever Installation

Kawasaki Ninja Service Manual / Clutch / Clutch Lever and Cable / Clutch Lever Installation

Torque - Clutch Lever Clamp Bolts: 7.8 N·m (0.80 kgf·m, 69 in·lb)

There will be a gap at the lower part of the clamp after tightening.

Clutch Lever Installation


Cable Installation
Run the clutch cable correctly (see Cable, Wire, and Hose Routing section in the Appendix chapter). Adjust the clutch cable (see Clutch Operation Inspection in the Periodic Maintenance chapte ...

Clutch Cover
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Other materials:

Clutch Cover Removal
Remove: Right Lower Fairing (see Lower Fairing Removal in the Frame chapter) Clutch Cable Lower End (see Cable Removal) Clutch Cover Bolts [A] Turn the release lever [A] counterclockwise as shown, and remove the clutch cover. About 90° [B] ...

Coupling Bearing Inspection
Since the coupling bearing is made to extremely close tolerances, the clearance can not normally be measured. NOTE It is not necessary to remove the coupling bearing for inspection. If the bearing is removed, it will need to be replaced with a new one. Turn the bearing in the coupling b ...

Stick Coil Input Voltage Inspection
NOTE Be sure the battery is fully charged. Turn the ignition switch to OFF. Remove the ECU (see ECU Removal in the Fuel System (DFI) chapter). Do not disconnect the ECU connectors. Connect a digital meter [A] to the connector [B] with the needle adapter set. Special Tool - N ...