1. ECU
2. Battery
3. Vehicle-down Sensor
4. Exhaust Butterfly Valve Actuator
5. Vacuum Chamber (Other than US, CA and CAL Models)
6. Air Intake Valve Actuator (Other than US, CA and CAL Models)
7. Air Intake Valve (Other than US, CA and CAL Models)
8. Air Flow
9. Air Intake Solenoid Valve (Other than US, CA and CAL Models)
10. Intake Air Pressure Sensor #2
11. Intake Air Pressure Sensor #1
12. Intake Air Temperature Sensor
13. Subthrottle Valve Actuator
14. Main Throttle Sensor
15. Subthrottle Sensor
16. Water Temperature Sensor
17. Fuel Injectors
18. Primary Fuel Hose
19. Fuel Pump
20. Fuel Filter
21. Pressure Regulator
22. Oxygen Sensor (Equipped Models)
23. Gear Position Switch
24. Wheel Rotation Sensors
25. Crankshaft Sensor
26. Fuel Flow
Exploded View
DFI System Wiring DiagramKawasaki Clean Air System
The Kawasaki Clean Air System
(KCA) is a secondary air suction system
that helps the exhaust gases to
burn more completely. When the spent
fuel charge is released into the exhaust
system, it is still hot enough to
burn. The KCA System allows extra
air into the exhaust system so that the
spen ...
Piston Ring Thickness Inspection
Measure the piston ring thickness.
Use the micrometer to measure at several points around
the ring.
Piston Ring Thickness
Standard:
Top [A] 0.77 0.79 mm (0.0303
0.0311 in.)
Second [B] 0.78 0.79 mm
(0.0307 0.0311 in.)
Service Limit:
Top 0.70 mm (0.0276 in.)
Second 0.71 mm (0.0280 ...
Precautions
There are a number of important precautions that are
musts when servicing electrical systems. Learn and observe
all the rules below.
Do not reverse the battery cable connections. This will
burn out the diodes on the electrical parts.
Always check battery condition before condemning other
...