Kawasaki Ninja Service Manual: Switch Inspection

Kawasaki Ninja Service Manual / Electrical System / Switches and Sensors / Switch Inspection

Using a hand tester, check to see that only the connections shown in the table have continuity.

Special Tool - Hand Tester: 57001-1394

For the switch housings and the ignition switch, refer to the tables in the Wiring Diagram.

If the switch has an open or short, repair it or replace it with a new one.

Rear Brake Light Switch Connections

Sidestand Switch Connections

Oil Pressure Switch Connections*

*: Engine lubrication system is in good condition.

Switches and Sensors

Brake Light Timing Inspection Refer to the Brake Light Switch Operation Inspection in the Periodic Maintenance chapter. Brake Light Timing Adjustment Refer to the Brake Light Switch Operation Ins ...

Water Temperature Sensor Inspection

Remove the water temperature sensor (see Water Temperature Sensor Removal/Installation in the Fuel System (DFI) chapter). Suspend the sensor [A] in a container of coolant so that the temper ...

Other materials:

Oil Seal, Grease Seal
Do not remove pressed oil or grease seals unless removal is necessary. Replace with new ones whenever removed. Press new oil seals with manufacture and size marks facing out. Make sure the seal is aligned properly when installing. Apply specified grease to the lip of seal before installing ...

Oxygen Sensor Installation (Equipped Models)
NOTICE Never drop the oxygen sensor [A] especially on a hard surface. Such a shock to the unit can damage it. Do not touch the sensing part [B] to prevent oil contact. Oil contamination from hands can reduce sensor performance. Tighten: Torque - Oxygen Sensor: 25 N·m (2.5 kgf·m, 18 ...

Timing Rotor Installation
Install the timing rotor [A] on the crankshaft [B] with their teeth [C] aligned. Holding the timing rotor with the flywheel & pulley holder and tighten the bolt. Torque - Timing Rotor Bolt: 39 N·m (4.0 kgf·m, 29 ft·lb) Special Tool - Flywheel & Pulley Holder: 57001-1605 I ...