Kawasaki Ninja Service Manual: Switch Inspection

Kawasaki Ninja Service Manual / Electrical System / Switches and Sensors / Switch Inspection

Using a hand tester, check to see that only the connections shown in the table have continuity.

Special Tool - Hand Tester: 57001-1394

For the switch housings and the ignition switch, refer to the tables in the Wiring Diagram.

If the switch has an open or short, repair it or replace it with a new one.

Rear Brake Light Switch Connections

Sidestand Switch Connections

Oil Pressure Switch Connections*

*: Engine lubrication system is in good condition.

Switches and Sensors

Brake Light Timing Inspection Refer to the Brake Light Switch Operation Inspection in the Periodic Maintenance chapter. Brake Light Timing Adjustment Refer to the Brake Light Switch Operation Ins ...

Water Temperature Sensor Inspection

Remove the water temperature sensor (see Water Temperature Sensor Removal/Installation in the Fuel System (DFI) chapter). Suspend the sensor [A] in a container of coolant so that the temper ...

Other materials:

Thermostat Inspection
Remove the thermostat (see Thermostat Removal). Inspect the thermostat valve [A] at room temperature. If the valve is open, replace the thermostat with a new one. To check valve opening temperature, suspend the thermostat [A] in a container of water and raise the temperature of ...

Hub Bearing Inspection
Since the hub bearings are made to extremely close tolerances, the clearance can not normally be measured. NOTE Do not remove any bearings for inspection. If any bearings are removed, they will need to be replaced with new ones. Turn each bearing in the hub back and forth [A] while checki ...

Front Fork Installation (Each Fork Leg)
Install the fork so that the top plug end [A] as shown in the figure. 11 mm (0.43 in.) [B] Steering Stem Head [C] Tighten: Torque - Front Fork Clamp Bolts (Lower): 23 N·m (2.3 kgf·m, 17 ft·lb) NOTE Tighten the two lower front fork clamp bolts alternately two times to ensur ...