Kawasaki Ninja Service Manual: Clutch Housing Spline Inspection

Kawasaki Ninja Service Manual / Clutch / Clutch / Clutch Housing Spline Inspection

If there are notches worn into the splines, replace the sub clutch hub. Also, replace the steel plates if their teeth are damaged.

Clutch Housing Spline Inspection


Clutch Housing Finger Inspection
Visually inspect the clutch housing fingers [A] where the friction plate tangs [B] hit them. If they are badly worn or if there are groove cuts where the tangs hit, replace the housing. Also, ...

Damper Cam Inspection
Remove the clutch (see Clutch Removal). Visually inspect the damper cam[A], cam follower [B], and the torque limiter spring [C]. Replace the part if it appears damaged. ...

Other materials:

ECU Removal
NOTICE Never drop the ECU especially on a hard surface. Such a shock to the ECU can damage it. Remove the upper air cleaner housing (see Air Cleaner Element Replacement in the Periodic Maintenance chapter). Lift up the ECU [A] with rubber protector [B] to disconnect the connectors [C]. ...

Front Brake Pad Installation
Check that the pad spring [A] is in place on the caliper. Push the caliper pistons in by hand as far as they will go. Install the brake pads [A] on the pad spring correctly. Fit the pad into the groove of the caliper as shown in the figure. Install the pad pins while pushing t ...

Refreshing Charge
Remove the battery (see Battery Removal). Do refresh charge by following method according to the battery terminal voltage. WARNINGThis battery is sealed type. Charge with current and time as stated below. Terminal Voltage: 12.0 12.7 V Standard Charge (see following ...