NOTICE
Discard the connecting rod bolts and nuts. To prevent damage to the crankpin surfaces, do not allow the connecting rod bolts to bump against the crankpins.

Special Tool - Piston Pin Puller Assembly: 57001-910


Pistons
Piston InstallationRefreshing Charge
Remove the battery (see Battery Removal).
Do refresh charge by following method according to the
battery terminal voltage.
WARNINGThis battery is sealed type. Charge with
current and
time as stated below.
Terminal Voltage: 12.0 12.7
V
Standard Charge (see following ...
Air Suction Valve Installation
Install the air suction valve so that opening [A] of the reed
faces downward.
Apply a non-permanent locking agent to the threads of
the air suction valve cover bolts [A], and tighten them.
Torque - Air Suction Valve Cover Bolts: 9.8 N·m (1.0 kgf·m,
87 in·lb)
...
Bolt and Nut Tightening
In accordance with the Periodic Maintenance Chart, it is very important to
check
the tightness of the bolts and nuts listed here. Also, check to see that each
cotter
pin is in place and in good condition. Please ask your authorized Kawasaki
dealer
for torque values.
1. Clutch Lever Hol ...