
1. Heat Insulation Rubber Plate
2. For Air Switching Valve Hoses (Place the air switching valve above the rubber plate.)
3. For Air Suction Valve Cover
4. For Throttle Body Assy Holder #2 and #3
5. For Throttle Body Assy Holder #1
6. For Water Temperature Sensor
7. Insert the tab into the slot.
8. For Throttle Body Assy Holder #4
9. For Air Bleeder Hose
10. For Starter Motor Cable
11. For Crankcase Breather Hose
CAL and SEA-B1 Models
Engine No. ZXT00JE003023Crankcase Halves Assembly
Install:
Crankshaft (see Crankshaft Installation)
Connecting Rods (see Connecting Rod Installation)
Using a cleaning fluid, clean off any oil or dirt on the mating
surface of the crankcase halves.
Apply liquid gasket to the mating surface of the lower
crankcase half as shown in the fi ...
Valve Removal
Remove the cylinder head (see Cylinder Head Removal).
Remove the valve lifter and shim.
Mark and record the valve lifter and shim locations so they
can be installed in their original positions.
Using the valve spring compressor assembly, remove the
valve.
Special Tools - Valve ...
Fuel Tank Installation
Note the above WARNING (see Fuel Tank Removal).
Run the hoses correctly (see Cable, Wire, and Hose Routing
section in the Appendix chapter).
Check that the dampers [A] are in place on the fuel tank.
If the dampers are damaged or deteriorated, replace
them.
If the fuel tank brack ...