1. Heat Insulation Rubber Plate
2. For Air Switching Valve Hoses (Place the air switching valve above the rubber plate.)
3. For Air Suction Valve Cover
4. For Throttle Body Assy Holder #2 and #3
5. For Throttle Body Assy Holder #1
6. For Water Temperature Sensor
7. Insert the tab into the slot.
8. For Throttle Body Assy Holder #4
9. For Air Bleeder Hose
10. For Starter Motor Cable
11. For Crankcase Breather Hose
CAL and SEA-B1 Models
Engine No. ZXT00JE003023Radiator and Radiator Fan Installation
If the radiator bracket [A] was removed, install it.
Install the radiator fan to the radiator
Tighten the radiator fan mounting bolts.
When installing the pad [B], install it so that the upper end
of the pad aligns with the corner top [C].
When install the pad [D], install it so that the ...
Shift Fork/Gear Groove Wear Inspection
Measure the thickness of the shift fork ears [A], and measure
the width [B] of the gear grooves.
If the thickness of a shift fork ear is less than the service
limit, the shift fork must be replaced.
Shift Fork Ear Thickness
Standard: 5.7 6.0 mm (0.224
0.236 in.)
Service Limit: 5.6 mm ...
Thermostat Inspection
Remove the thermostat (see Thermostat Removal).
Inspect the thermostat valve [A] at room temperature.
If the valve is open, replace the thermostat with a new
one.
To check valve opening temperature, suspend the thermostat
[A] in a container of water and raise the temperature
of ...