NOTE
Since the drive chain is installed through the swingarm, The chain can not be removed other than by cutting it.
Prepare the new link pin, link plate, grease seals, and tools for rejoining the chain.
Remove: Bolts [A] Front Footpeg Bracket [B]
Remove: Bolts [A] Chain Cover [B]
NOTICE
For safety, if the drive chain shall be replaced, replace it using a recommended tool.
Recommended Tool - Type: EK Joint Tool #50 Brand: ENUMA
Body [A] Handlebar [B] Cutting and Riveting Pin [C] For Cutting [D] For Riveting [E] Plate Holder (A) [F] Plate Holder (B) [G] Gauge [H]
Link Pin Outside Diameter
Standard: 5.6 6.0 mm (0.22
0.24 in.)
Link Plates Outside Width
Standard: (ZX1000JD/KD) 19.15 19.30
mm (0.754
0.760 in.)
(ZX1000JC/KC) 19.35
19.55 mm (0.762
0.770 in.)
If the reading exceeds the specified length, cut and rejoin the chain again.
Apply a non-permanent locking agent to the bolts [B] and tighten them.
Torque - Front Footpeg Bracket Bolts: 25 N·m (2.5 kgf·m, 18 ft·lb)
Exhaust Butterfly Valve Actuator Sensor Output Voltage Inspection
NOTE
Before this inspection, confirm the pulley is original
position (see Exhaust Butterfly Valve Actuator Installation).
Disconnect:
3 Pins Connector [A] (see Exhaust Butterfly Valve Actuator
Sensor Output Voltage Inspection)
2 Pins Connector [B]
Connect the harness adapter [A ...
Fuel Pump Removal
WARNINGGasoline is extremely flammable and can be
explosive
under certain conditions, creating the
potential for serious burns. Make sure the area is
well-ventilated and free from any source of flame
or sparks; this includes any appliance with a pilot
light. Do not smoke. T ...
Radiator and Radiator Fan Removal
Remove:
Upper Fairing Assembly (see Upper Fairing Assembly
Removal in the Frame chapter)
Coolant (Drain, see Coolant Change in the Periodic
Maintenance chapter)
Air Cleaner Housing (see Air Cleaner Housing Removal
in the Fuel System (DFI) chapter)
Coolant Reserve Tank (see Coolant R ...