Air Intake Solenoid Valve Removal/Installation
Air Intake Solenoid Valve Inspection

If the air intake solenoid valve [A] is normal, check the wiring for continuity (see Air Intake Solenoid Valve Circuit).
If the wiring is good, check the ECU for its ground and power supply (see ECU Power Supply Inspection in the Fuel System (DFI) chapter).
If the ground and power supply are good, replace the ECU (see ECU Removal/Installation in the Fuel System (DFI) chapter).
Air Intake Solenoid Valve Inspection

1. ECU
2. Air Intake Solenoid Valve
3. Ignition Switch
4. Joint Connector F
5. Joint Connector A
6. Fuse Box 1
7. Ignition Fuse 15 A
8. Relay Box
9. ECU Main Relay
10. Frame Ground 1
11. Frame Ground 3
12. Starter Relay
13. ECU Fuse 15 A
14. Main Fuse 30 A
15. Battery
16. Engine Ground
Idle Speed Control Valve Actuator Input Voltage Inspection
ESD (Electronic Steering Damper) ECU Communication Error (Service Code 3C,
ZX1000JD/KD)Coolant Temperature Meter
The coolant temperature gauge indicates
temperature of the engine
coolant. The “ � symbol is displayed
if the coolant temperature meter
is selected.
A. Coolant Temperature Meter
B. Warning Indicator Light (Red)
C. “ � Symbol
If the coolant temperature is below
40°C (104°F ...
Crankshaft Removal
Split the crankcase (see Crankcase Splitting).
Remove:
Connecting Rod Big End Nuts [A]
Connecting Rod Big End Caps [B]
NOTE
Mark and record the locations of the connecting rods
and their big end caps so that they can be reassembled
in their original positions.
Remove the crank ...
Valve Seat Repair
Repair the valve seat with the valve seat cutters [A].
Special Tools - Valve Seat Cutter Holder Bar [B]: 57001
-1128
Valve Seat Cutter Holder, 4.5 [C]: 57001
-1330
[For Exhaust Valve Seat]
Valve Seat Cutter, 45° - 27.5:
57001-1114
Valve Seat Cutter, 32° - 28:
57001-1119
Valve Seat ...