Kawasaki Ninja Service Manual: Camshaft Runout Inspection

Kawasaki Ninja Service Manual / Engine Top End / Camshaft, Camshaft Chain / Camshaft Runout Inspection

Remove the camshafts (see Camshaft Removal).
Set the camshaft in a camshaft alignment jig or on V blocks.
Measure the runout with a dial gauge at the specified place as shown in the figure.

If the runout exceeds the service limit, replace the camshaft.

Camshaft Runout Standard: TIR 0.02 mm (0.0008 in.) or less Service Limit: TIR 0.1 mm (0.004 in.)

Camshaft Runout Inspection

Camshaft, Camshaft Cap Wear Inspection

Remove the camshaft caps (see Camshaft Removal). Cut the strips of plastigage (press gauge) to journal width. Place a strip on each journal parallel to the camshaft installed in the correct ...

Cam Wear Inspection

Remove the camshafts (see Camshaft Removal). Measure the height [A] of each cam with a micrometer. If the cams are worn down past the service limit, replace the camshaft. Cam Height Standar ...

Other materials:

Windshield
Windshield Removal Remove: Bolts [A] and Washers Windshield [B] Windshield Installation Be sure to install the wellnuts [A] and the washers. Tighten: Torque - Windshield Mounting Bolts: 1.2 N·m (0.12 kgf·m, 11 in·lb) ...

KIBS Hydraulic Unit Communication Error (Service Code 1b, KIBS Equipped Models)
KIBS Hydraulic Unit Communication Line Inspection When the data (for status of KIBS hydraulic unit) is not sent from the KIBS hydraulic unit to the meter unit and ECU, the service code 1b is displayed. The data is sent through the CAN communication line. The service code 1b is detected with the ...

Clutch Cover Assembly
Replace the needle bearings and oil seal with new ones. NOTE Install the needle bearings so that the manufacture’s mark face out. Install the needle bearings [A] and oil seal [B] position as shown in the figure. Press the upper and lower bearings so that the bearing surface [ ...