Kawasaki Ninja

Kawasaki Ninja Service Manual: Gear Position Switch Inspection

Kawasaki Ninja Service Manual / Electrical System / Switches and Sensors / Gear Position Switch Inspection

NOTE

Be sure the transmission and external shift mechanism are good condition.

Gear Position Switch Inspection


When changing the gear position from lower gear to higher gear, raise the rear wheel off the ground with the stand and rotate the rear wheel by hand.

Internal Circuit [C]

[1] LG Lead [2] G/R Lead [3] BK Lead

Special Tool - Hand Tester: 57001-1394

Gear Position Switch Inspection


Gear Position Switch Resistance


If the tester reading is not as specified, replace the gear position switch with a new one.

Gear Position Switch Installation
Securely place the springs [A] and pins [B] into the holes [C] of the shift drum. Apply grease to the new O-ring [D]. Install the gear position switch [E]. Apply a non-permanent locking age ...

Relay Box
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Other materials:

DFI Servicing Precautions
There are a number of important precautions that should be followed servicing the DFI system. This DFI system is designed to be used with a 12 V sealed battery as its power source. Do not use any other battery except for a 12 V sealed battery as a power source. Do not reverse the battery ...

KIBS Hydraulic Unit Inspection
Remove the KIBS hydraulic unit (see KIBS Hydraulic Unit Removal). Visually inspect the connector terminals [A]. Replace the KIBS hydraulic unit or main harness if either of the terminals are cracked, bent, or otherwise damaged. If the KIBS hydraulic unit connector is clogged with mud or ...

Specifications
Connecting Rod Big End Bearing Insert Selection Crankshaft Main Bearing Insert Selection *: The bearing inserts for Nos. 2 and 4 journals have an oil groove, respectively. ...