Kawasaki Ninja

Kawasaki Ninja Service Manual: Gear Position Switch Inspection

Kawasaki Ninja Service Manual / Electrical System / Switches and Sensors / Gear Position Switch Inspection

NOTE

Be sure the transmission and external shift mechanism are good condition.

Gear Position Switch Inspection


When changing the gear position from lower gear to higher gear, raise the rear wheel off the ground with the stand and rotate the rear wheel by hand.

Internal Circuit [C]

[1] LG Lead [2] G/R Lead [3] BK Lead

Special Tool - Hand Tester: 57001-1394

Gear Position Switch Inspection


Gear Position Switch Resistance


If the tester reading is not as specified, replace the gear position switch with a new one.

Gear Position Switch Installation
Securely place the springs [A] and pins [B] into the holes [C] of the shift drum. Apply grease to the new O-ring [D]. Install the gear position switch [E]. Apply a non-permanent locking age ...

Relay Box
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Other materials:

Hoses and Pipes
Hose Installation Install the hoses and pipes, being careful to follow bending direction. Avoid sharp bending, kinking, flattening or twisting. Run the hoses (see Cable, Wire, and Hose Routing section in the Appendix chapter). Install the clamp [A] as near as possible to the hose end ...

Lower Crankcase Assembly
Install the ball bearing [A] and the oil level inspection window [B] until they are bottomed Apply soap and water solution to the oil level inspection window before installation. Install the new circlip [C]. Apply a non-permanent locking agent to the oil passage plug [D]. Tighten: ...

Fuel Pump Removal
WARNINGGasoline is extremely flammable and can be explosive under certain conditions, creating the potential for serious burns. Make sure the area is well-ventilated and free from any source of flame or sparks; this includes any appliance with a pilot light. Do not smoke. T ...