Kawasaki Ninja

Kawasaki Ninja Service Manual: Gear Position Switch Inspection

Kawasaki Ninja Service Manual / Electrical System / Switches and Sensors / Gear Position Switch Inspection

NOTE

Be sure the transmission and external shift mechanism are good condition.

Gear Position Switch Inspection


When changing the gear position from lower gear to higher gear, raise the rear wheel off the ground with the stand and rotate the rear wheel by hand.

Internal Circuit [C]

[1] LG Lead [2] G/R Lead [3] BK Lead

Special Tool - Hand Tester: 57001-1394

Gear Position Switch Inspection


Gear Position Switch Resistance


If the tester reading is not as specified, replace the gear position switch with a new one.

Gear Position Switch Installation
Securely place the springs [A] and pins [B] into the holes [C] of the shift drum. Apply grease to the new O-ring [D]. Install the gear position switch [E]. Apply a non-permanent locking age ...

Relay Box
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Other materials:

Exploded View
HG: Apply high-temperature grease. HO: Apply heavy oil. L: Apply a non-permanent locking agent. MO: Apply molybdenum disulfide oil solution. (mixture of the engine oil and molybdenum disulfide grease in a weight ratio 10:1) R: Replacement Parts Specifications Special Too ...

Fuel Flow Rate Inspection
WARNINGGasoline is extremely flammable and can be explosive under certain conditions, creating the potential for serious burns. Make sure the area is well-ventilated and free from any source of flame or sparks; this includes any appliance with a pilot light. Do not smoke. T ...

Spring Preload Adjustment
Remove the rear shock absorber from the frame (see Rear Shock Absorber Removal). Loosen the locknut and turn out the adjusting nut to free the spring. Special Tools - Hook Wrench T=3.2 R37: 57001-1539 Hook Wrench R=35: 57001-1580 To adjust the spring preload, turn in the adjusting n ...