Kawasaki Ninja Service Manual: Gear Position Switch Inspection

Kawasaki Ninja Service Manual / Electrical System / Switches and Sensors / Gear Position Switch Inspection

NOTE

Be sure the transmission and external shift mechanism are good condition.

Gear Position Switch Inspection


When changing the gear position from lower gear to higher gear, raise the rear wheel off the ground with the stand and rotate the rear wheel by hand.

Internal Circuit [C]

[1] LG Lead [2] G/R Lead [3] BK Lead

Special Tool - Hand Tester: 57001-1394

Gear Position Switch Inspection


Gear Position Switch Resistance


If the tester reading is not as specified, replace the gear position switch with a new one.

Gear Position Switch Installation
Securely place the springs [A] and pins [B] into the holes [C] of the shift drum. Apply grease to the new O-ring [D]. Install the gear position switch [E]. Apply a non-permanent locking age ...

Relay Box
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Other materials:

Leather, Vinyl, and Rubber
If your motorcycle has leather accessories, special care must be taken. Use a leather cleaner/treatment to clean and care for leather accessories. Washing leather parts with detergent and water will damage them, shortening their life. Vinyl parts should be washed with the rest of themo ...

Piston Ring Groove Width Inspection
Measure the piston ring groove width. Use a vernier caliper at several points around the piston. Piston Ring Groove Width Standard: Top [A] 0.82 0.84 mm (0.0323 0.0331 in.) Second [B] 0.82 0.84 mm (0.0323 0.0331 in.) Service Limit: 0.92 mm (0.036 in.) Second 0.92 mm (0.036 in.) ...

Fuses
Fuses are arranged in the fuse boxes located under the passenger’s seat and in the left fairing. The main fuse is located under the passenger’s seat. If a fuse fails during operation, inspect the electrical system to determine the cause, and then replace it with a new fuse of proper amp ...