Kawasaki Ninja Service Manual: Crankshaft Removal

Kawasaki Ninja Service Manual / Crankshaft/Transmission / Crankshaft and Connecting Rods / Crankshaft Removal

Split the crankcase (see Crankcase Splitting).
Remove: Connecting Rod Big End Nuts [A] Connecting Rod Big End Caps [B]

NOTE

Mark and record the locations of the connecting rods and their big end caps so that they can be reassembled in their original positions.

Crankshaft Removal

Remove the crankshaft [A].

Crankshaft Removal

Remove the thrust washers [A] from the #3 main journal of the upper crankcase half as follows.

Slide [B] the thrust washers upward and remove them.

Crankshaft Removal

Crankshaft and Connecting Rods

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Crankshaft Installation

NOTE If the crankshaft is replaced with a new one, refer to the Connecting Rod Big End Bearing/Crankshaft Main Bearing Insert Selection in the Specifications. NOTICE If the crankshaft, bearing in ...

Other materials:

Multifunction Meter
A. Multifunction Display Odometer Trip Meters Current Mileage Average Mileage Fuel consumption Stop Watch B. Speedometer C. Gear Position Indicator D. Power Mode Indicator E. S-KTRC Mode Indicator F. Warning Symbols G. Lap Counter/Coolant / Intake Air Temperature Meter ...

Engine Stop Switch Operation Inspection
First Step Set the gear position in the neutral position. Turn the ignition switch to ON. Turn the engine stop switch to stop position [A]. Push the starter button. The engine does not start. If the engine starts, inspect the engine stop switch (see Switch Inspection in the Electri ...

Wiring Diagram (Other than US, CA and CAL with KIBS Models)
ZX1000KC ZX1000KD ...