If any plates show signs of damage, or if they have worn past the service limit, replace them with new ones.

Friction Plate Thickness
Standard: 2.72
2.88 mm
(0.107
0.113 in.)
Service Limit: 2.5 mm (0.098 in.)
Spring Plate Free Play Adjustment
Clutch Plate Warp InspectionSeat Cutter Operation Care
1. This valve seat cutter is developed to grind the valve for
repair. Therefore the cutter must not be used for other
purposes than seat repair.
2. Do not drop or shock the valve seat cutter, or the diamond
particles may fall off.
3. Do not fail to apply engine oil to the valve seat cutter
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Check 3-4: Turn Signal Indicator Light (LED) Inspection
Connect the leads in the same circuit as Check 3-2.
Connect the terminal [5] to the battery (+) terminal.
Connect the terminal [6] to the battery (+) terminal.
Check that the turn signal indicator light (LED) [A] goes
on.
If the indicator light does not go on, replace the meter ...
Rear Shock Absorber Inspection
Press down on the seat several times
to inspect the stroke.
Visually inspect the rear shock absorber
for oil leaks.
If there is any doubt about the rear
shock absorber, it should be inspected
by an authorized Kawasaki
dealer.
A. Rear Shock Absorber
Spring Preload Adjustment
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