Special Tool - Outside Circlip Pliers: 57001-144
The 5th gear [A] on the output shaft has three steel balls assembled into it for the positive neutral finder mechanism.
Remove the 5th gear as follows.
Set the output shaft in a vertical position holding the 3rd gear [B].
Spin the 5th gear quickly [C] and pull it off upward.
Transmission Assy Installation
Transmission Shaft AssemblyRear Fender Front Installation
Installation is the reverse of removal. Note the following.
Run the harness, cables and leads correctly (see Cable,
Wire, and Hose Routing section in the Appendix chapter).
When installing the clamp [A] on the rear fender front [B],
install it so that the clamp positions at near the ...
Battery Maintenance
It is the owner’s responsibility to keep
the battery fully charged. Failure to do
so can lead to battery failure and leave
you stranded.
If you are riding your vehicle infrequently,
inspect the battery voltage
weekly using a voltmeter. If it drops
below 12.8 volts, the battery should be
...
Clutch Plate, Wear, Damage Inspection
Visually inspect the friction and steel plates for signs of
seizure, overheating (discoloration), or uneven wear.
Measure the thickness of each friction plate [A] at several
points.
If any plates show signs of damage, or if they have worn
past the service limit, replace them with new on ...