Kawasaki Ninja Service Manual: Transmission Shaft Disassembly

Kawasaki Ninja Service Manual / Crankshaft/Transmission / Transmission / Transmission Shaft Disassembly

Special Tool - Outside Circlip Pliers: 57001-144

The 5th gear [A] on the output shaft has three steel balls assembled into it for the positive neutral finder mechanism.

Remove the 5th gear as follows.

Transmission Shaft Disassembly


Set the output shaft in a vertical position holding the 3rd gear [B].

Spin the 5th gear quickly [C] and pull it off upward.

Transmission Assy Installation
Assemble the transmission assy (see Transmission Assy Assembly). Be sure that the dowel pins are in position. Install the transmission assy on the crankcase. Tighten: Torque - Transmissio ...

Transmission Shaft Assembly
Apply molybdenum disulfide oil solution to the sliding surfaces of the gears and shafts. Install the gears and the gear bushings [A] with their holes [B] aligned. Replace any circli ...

Other materials:

Radiator Fan System
Fan Motor Inspection Remove the air cleaner housing (see Air Cleaner Housing Removal in the Fuel System (DFI) chapter). Disconnect the connector [A]. Using an auxiliary leads, supply battery power to the fan motor. If the fan does not rotate, the fan motor is defective and must be re ...

Engine No. ZXT00JE003023
1. Heat Insulation Rubber Plate 2. For Air Switching Valve Hoses (Place the air switching valve above the rubber plate.) 3. For Stick Coils 4. For Throttle Body Assy Holder #2 and #3 5. For Water Temperature Sensor 6. Insert the tab into the slot. 7. For Throttle Body Assy Holder #4 8. ...

Tire Tread Wear Inspection
As the tire tread wears down, the tire becomes more susceptible to puncture and failure. An accepted estimate is that 90% of all tire failures occur during the last 10% of tread life (90% worn). So it is false economy and unsafe to use the tires until they are bald. Measure the tread depth a ...