Kawasaki Ninja Service Manual: Throttle Body Assy Holder Installation

Kawasaki Ninja Service Manual / Engine Top End / Throttle Body Assy Holder / Throttle Body Assy Holder Installation

Be sure to install the new O-rings [A].
Using a high flash-point solvent, clean off any oil or dirt that may be on the silicone sealant coating area. Dry them with a clean cloth.
Apply silicone sealant to any two positions of the new O -ring.

Sealant - Liquid Gasket, TB1211F: 92104-0004

Install the holders [B] as shown in the figure.

Recession [C]
Tighten the holder bolts [D] as shown sequence [1 ∼ 3] in the figure.

Torque - Throttle Body Assy Holder Bolts: 9.8 N·m (1.0 kgf·m, 87 in·lb)

Throttle Body Assy Holder Installation

Throttle Body Assy Holder Removal

Remove: Throttle Body Assy (see Throttle Body Assy Removal in the Fuel System (DFI) chapter) Clamps [A] Loosen the throttle body assy holder bolts as shown sequence [1 3] in the figure, ...

Muffler

WARNINGThe muffler can become extremely hot during normal operation and cause severe burns. Do not remove the muffler while it is hot. ...

Other materials:

Piston Installation
Apply molybdenum disulfide oil solution to the oil ring expander, and install the oil ring expander [A] in the bottom piston ring groove so the ends [B] not butt together Applymolybdenum disulfide oil solution to the oil ring steel rails, and install the oil ring steel rails, one above th ...

Check 2-3: Intake Air Temperature Inspection
Disconnect the intake air temperature sensor connector [A] (see Intake Air Temperature Sensor Removal in the Self-Diagnosis System chapter). Connect the variable rheostat [B] to the R/BK lead [C] and BR/BK lead [D] terminals. Turn the ignition switch to ON. Read the temperatur ...

Oil Filter Replacement
Drain the engine oil (see Engine Oil Change). Remove the left lower fairing (see Lower Fairing Removal in the Frame chapter). Remove the oil filter [A] with the oil filter wrench [B]. Special Tool - Oil Filter Wrench: 57001-1249 Replace the filter with a new one. Apply grease t ...