Kawasaki Ninja Service Manual: Throttle Body Assy Holder Installation

Kawasaki Ninja Service Manual / Engine Top End / Throttle Body Assy Holder / Throttle Body Assy Holder Installation

Be sure to install the new O-rings [A].
Using a high flash-point solvent, clean off any oil or dirt that may be on the silicone sealant coating area. Dry them with a clean cloth.
Apply silicone sealant to any two positions of the new O -ring.

Sealant - Liquid Gasket, TB1211F: 92104-0004

Install the holders [B] as shown in the figure.

Recession [C]
Tighten the holder bolts [D] as shown sequence [1 ∼ 3] in the figure.

Torque - Throttle Body Assy Holder Bolts: 9.8 N·m (1.0 kgf·m, 87 in·lb)

Throttle Body Assy Holder Installation

Throttle Body Assy Holder Removal

Remove: Throttle Body Assy (see Throttle Body Assy Removal in the Fuel System (DFI) chapter) Clamps [A] Loosen the throttle body assy holder bolts as shown sequence [1 3] in the figure, ...

Muffler

WARNINGThe muffler can become extremely hot during normal operation and cause severe burns. Do not remove the muffler while it is hot. ...

Other materials:

Drive Chain Wear Inspection
Remove the chain cover (see Drive Chain Removal/Installation in the Final Drive chapter). Rotate the rear wheel to inspect the drive chain for damaged rollers, and loose pins and links If there is any irregularity, replace the drive chain. Lubricate the drive chain if it appears dry. ...

Oil Level Inspection
If the oil has just been changed, start the engine and run it for severalminutes at idle speed. This fills the oil filter with oil. Stop the engine, then wait several minutes until the oil settles. NOTICE Racing the engine before the oil reaches every part can cause engine seizure. ...

Warning/Indicator Lights
: When the transmission is in neutral, the neutral indicator light goes on. : When the headlight is on high beam, the high beam indicator light goes on. : When the turn signal switch is pushed to the left or right, the turn signal indicator light blinks. ...