Kawasaki Ninja Service Manual: Rear Sprocket Warp Inspection

Kawasaki Ninja Service Manual / Final Drive / Sprocket, Coupling / Rear Sprocket Warp Inspection

If the runout exceeds the service limit, replace the rear sprocket.

Rear Sprocket Warp Standard: TIR 0.4 mm (0.016 in.) or less

Service Limit: TIR 0.5 mm (0.020 in.)

Rear Sprocket Warp Inspection


Sprocket Wear Inspection
Visually inspect the engine and rear sprocket teeth for wear and damage. If the teeth are worn as illustrated, replace the sprocket, and inspect the drive chain wear (see Drive Chain Wear In ...

Brakes
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Other materials:

Fuel Pump Removal
WARNINGGasoline is extremely flammable and can be explosive under certain conditions, creating the potential for serious burns. Make sure the area is well-ventilated and free from any source of flame or sparks; this includes any appliance with a pilot light. Do not smoke. T ...

Valve Guide Installation
Apply engine oil to the valve guide outer surface before installation. Heat the area around the valve guide hole to about 120 150°C (248 302°F). NOTICE Do not heat the cylinder head with a torch. This will warp the cylinder head. Soak the cylinder head and heat the oil. Usin ...

Throttle Body Assy Installation
Apply a thin coat of grease to the throttle cable lower ends. Fit the accelerator cable end [A] and the decelerator cable end [B] into the throttle pulley. Install the clamp [C] securely. Install the throttle body assy holder clamp bolt heads [A] outside as shown in the figure. ...