Kawasaki Ninja Service Manual: Starter Clutch Disassembly

Kawasaki Ninja Service Manual / Crankshaft/Transmission / Starter Clutch / Starter Clutch Disassembly

Remove the starter clutch (see Starter Clutch Removal).
Take the drive gear [A] off the driven gear [B].
Remove the needle bearing [C].
Remove the snap ring [D].
Take the one-way clutch [E] off the driven gear.

Starter Clutch Disassembly

Starter Clutch Installation

Replace the O-ring [A] with a new one and apply grease. Apply molybdenum disulfide grease to the starter clutch shaft [B]. Install: Starter Clutch [C] Spacer (Small Diameter) [D] Spacer ...

Starter Clutch Assembly

Install the one-way clutch [A] to the driven gear. Face the circlip side of the one-way clutch to inside. Install the new snap ring [B] to the one-way clutch. Install the drive gear [C] wh ...

Other materials:

Warning Indicator Light (Red)
This red warning indicator light and the oil pressure warning symbol ( ) should go on whenever the ignition switch is turned to “ON” and go off after starting the engine. A. Warning Indicator Light (Red) B. Warning Symbols This red warning indicator light has the two warning function ...

Inquiries to Rider
Each rider reacts to problems in different ways, so it is important to confirm what kind of condition the rider is dissatisfied with. Try to find out exactly what problem occurs under exactly what conditions by asking the rider; knowing this information may help you reproduce the prob ...

Special Tools and Sealant
Oil Pressure Gauge, 10 kgf/cm²: 57001-164 Oil Pressure Gauge Adapter, PT3/8: 57001-1233 Outside Circlip Pliers: 57001-144 Liquid Gasket, TB1211: 56019-120 ...