NOTE
The front and rear wheel rotation sensors and rotors are standard parts of this motorcycle.
Front Wheel Rotation Sensor [A] Front Wheel Rotation Sensor Rotor [B]
Rear Wheel Rotation Sensor [C] Rear Wheel Rotation Sensor Rotor [D]
ABS Indicator Light (LED) [E] KIBS Indicator Light (Yellow LED with KIBS Symbol) [F]
KIBS Hydraulic Unit [G]
Fuse Box 3 [H] KIBS Kawasaki Self-Diagnosis System Connector [I]
KIBS System CircuitClutch Cover Installation
Using a cleaning fluid, clean off any oil or dirt that may
be on the silicone sealant coating area. Dry them with a
clean cloth.
Apply silicone sealant to the area [A] where the mating
surface of the crankcase touches the clutch cover gasket.
Sealant - Liquid Gasket, TB1211F: 92104-000 ...
Piston Installation
Apply molybdenum disulfide oil solution to the oil ring expander,
and install the oil ring expander [A] in the bottom
piston ring groove so the ends [B] not butt together
Applymolybdenum disulfide oil solution to the oil ring steel
rails, and install the oil ring steel rails, one above th ...
Clutch Plate Warp Inspection
Place each friction plate or steel plate on a surface plate
and measure the gap between the surface plate [A] and
each friction plate or steel plate [B] with a thickness gauge
[C]. The gap is the amount of friction or steel plate warp.
If any plate is warped over the service limit, repla ...
