NOTE
The front and rear wheel rotation sensors and rotors are standard parts of this motorcycle.
Front Wheel Rotation Sensor [A] Front Wheel Rotation Sensor Rotor [B]

Rear Wheel Rotation Sensor [C] Rear Wheel Rotation Sensor Rotor [D]

ABS Indicator Light (LED) [E] KIBS Indicator Light (Yellow LED with KIBS Symbol) [F]

KIBS Hydraulic Unit [G]

Fuse Box 3 [H] KIBS Kawasaki Self-Diagnosis System Connector [I]

KIBS System CircuitConnecting Rod Big End Side Clearance Inspection
Measure connecting rod big end side clearance.
Insert a thickness gauge [A] between the big end and either
crank web to determine clearance.
Connecting Rod Big End Side Clearance
Standard: 0.13 0.38 mm
(0.0051 0.0150 in.)
Service Limit: 0.58 mm (0.023 in.)
If the clearance exceeds ...
Cam Wear Inspection
Remove the camshafts (see Camshaft Removal).
Measure the height [A] of each cam with a micrometer.
If the cams are worn down past the service limit, replace
the camshaft.
Cam Height
Standard:
Exhaust 35.043 35.157 mm
(1.3796 1.3841 in.)
Intake 38.243 38.357 mm
(1.5056 1.5101 in. ...
Bolt and Nut Tightening
In accordance with the Periodic Maintenance Chart, it is very important to
check
the tightness of the bolts and nuts listed here. Also, check to see that each
cotter
pin is in place and in good condition. Please ask your authorized Kawasaki
dealer
for torque values.
1. Clutch Lever Hol ...