Kawasaki Ninja

Kawasaki Ninja Service Manual: Brake Disc Warp Inspection

Kawasaki Ninja Service Manual / Brakes / Brake Disc / Brake Disc Warp Inspection

For front disc inspection, turn the handlebar fully to one side.

Brake Disc Warp Inspection


If runout exceeds the service limit, replace the disc.

Disc Runout

Standard: TIR 0.15 mm (0.006 in.) or less

Service Limit: TIR 0.3 mm (0.01 in.)

Brake Disc Wear Inspection
Measure the thickness of each disc [A] at the point where it has worn the most. If the disc has worn past the service limit, replace it. Measuring Area [B] Brake Disc Thickness Standar ...

Brake Fluid
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Other materials:

Starter Motor Disassembly
Remove the starter motor (see Starter Motor Removal). Take off the starter motor through bolts [A] and remove the both end covers [B]. Pull out the armature [A] out of the yoke [B]. NOTE Do not remove the circlip [C] from the shaft. Remove the starter motor terminal lock ...

Exploded View
25. “1T” marked side faces up. 26. “T2” marked side faces up. 27. Hollow mark faces exhaust side. G: Apply grease. L: Apply a non-permanent locking agent. LG: Apply liquid gasket. M: Apply molybdenum disulfide grease. MO: Apply molybdenum disulfide oil solution. ...

Rocker Arm Installation
Install the both rocker arms [A] so that their marks [B] face left side. Replace the tie-rod nut, rear shock absorber nut and rocker arm nut with new ones. Apply grease to the inside of the oil seals. Tighten: Torque - Rocker Arm Nut: 34 N·m (3.5 kgf·m, 25 ft·lb) Tie-Rod ...