Kawasaki Ninja

Kawasaki Ninja Service Manual: Brake Disc Warp Inspection

Kawasaki Ninja Service Manual / Brakes / Brake Disc / Brake Disc Warp Inspection

For front disc inspection, turn the handlebar fully to one side.

Brake Disc Warp Inspection


If runout exceeds the service limit, replace the disc.

Disc Runout

Standard: TIR 0.15 mm (0.006 in.) or less

Service Limit: TIR 0.3 mm (0.01 in.)

Brake Disc Wear Inspection
Measure the thickness of each disc [A] at the point where it has worn the most. If the disc has worn past the service limit, replace it. Measuring Area [B] Brake Disc Thickness Standar ...

Brake Fluid
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Other materials:

Air Switching Valve Installation
Install the air switching valve [A] with hose [B] as shown in the figure. Front [C] Left Side View [D] White Paint [E] Air Switching Valve Operation Test Refer to the Air Suction System Damage Inspection in the Periodic Maintenance chapter. Air Switching Valve Unit Test ...

Tire Tread Wear Inspection
As the tire tread wears down, the tire becomes more susceptible to puncture and failure. An accepted estimate is that 90% of all tire failures occur during the last 10% of tread life (90% worn). So it is false economy and unsafe to use the tires until they are bald. Measure the tread depth a ...

Radiator Hose and Pipe Inspection (coolant leak, damage, installation condition)
The high pressure inside the radiator hose can cause coolant to leak [A] or the hose to burst if the line is not properly maintained. Visually inspect the hoses for signs of deterioration. Squeeze the hoses. A hose should not be hard and brittle, nor should it be soft or swollen. Repl ...