Ignition Key Inspection
If the service code 36 appears again, the transponder in the key is malfunction, replace it.
Immobilizer System Circuit

1. ECU
2. Ignition Switch
3. Immobilizer Amplifier
4. Immobilizer Antenna
5. Joint Connector F
6. Joint Connector C
7. Joint Connector D
8. Meter Unit
9. Oil Pressure/Water Temperature/ FI/Immobilizer Warning Indicator LED
10. Fuse Box 1
11. Ignition Fuse 15 A
12. Frame Ground 1
13. Starter Relay
14. Main Fuse 30 A
15. Battery
16. Engine Ground
17. Immobilizer/Kawasaki Diagnostic System Connector
Amplifier Input Voltage Inspection
ECU Communication Error (Service Code 39)Oil Pressure Relief Valve Inspection
Remove the oil pressure relief valve (see Oil Pressure
Relief Valve Removal).
Check to see if the valve [A] slides smoothly when pushing
it in with a wooden or other soft rod, and see if it comes
back to its seat by spring [B] pressure.
NOTE
Inspect the valve in its assembled stat ...
Piston Removal
Remove:
Crankshaft (see Crankshaft Removal)
Remove the piston together with the connecting rod to the
cylinder head side.
NOTICE
Discard the connecting rod bolts and nuts. To prevent
damage to the crankpin surfaces, do not allow
the connecting rod bolts to bump against the
crankpins. ...
Oil Pump Drive Gear Shaft Installation
Apply molybdenum disulfide grease [A] to the oil pump
drive gear shaft.
Apply molybdenum disulfide oil solution to the followings.
Transmission Case [B]
Crankcase [C]
Install the oil pump drive gear shaft and washer [D] as
shown in the figure.
Install the new circlip [E] into the ...