Kawasaki Ninja Service Manual: Rear Master Cylinder Installation

Kawasaki Ninja Service Manual / Brakes / Master Cylinder / Rear Master Cylinder Installation

Replace the washers that are on each side of hose fitting with new ones.
Install the brake hose [A].

Touch the brake hose to the stopper [B] of the rear master cylinder.

Tighten: Torque - Brake Hose Banjo Bolt: 25 N·m (2.5 kgf·m, 18 ft·lb)
Install the master cylinder, the bracket and other parts (see Brake Pedal Installation).
Bleed the brake line (see Brake Line Bleeding).
Check the brake for good braking power, no brake drag, and no fluid leakage.

Rear Master Cylinder Installation

Front Master Cylinder Disassembly

Refer to the Master Cylinder Rubber Parts Replacement in the Periodic Maintenance chapter.

Rear Master Cylinder Disassembly

Refer to the Master Cylinder Rubber Parts Replacement in the Periodic Maintenance chapter.

Master Cylinder Assembly

Refer to the Master Cylinder Rubber Parts Replacement in the Periodic Maintenance chapter.

Rear Master Cylinder Removal

Unscrew the brake hose banjo bolt [A] and remove the brake hose (see Brake Hose and Pipe Replacement in the Periodic Maintenance chapter). Remove: Rear Master Cylinder Mounting Bolts [B] ...

Master Cylinder Inspection (Visual Inspection)

Remove the master cylinders (see Front/Rear Master Cylinder Removal). Disassemble the front and rear master cylinders (see Master Cylinder Rubber Parts Replacement in the Periodic Maintenan ...

Other materials:

Tire Repair
Currently two types of repair for tubeless tires have come into wide use. One type is called a temporary (external) repair which can be carried out without removing the tire from the rim, and the other type is called permanent (internal) repair which requires tire removal. It is generally unders ...

Fuel Consumption
This display mode shows the fuel consumption in Liter or Gallon by numerical value counted from the start of measuring to present time. A. Fuel Consumption B. “L” While the fuel consumption is displayed, push the lower button and hold it in until the fuel consumption values re ...

Sidestand Removal
Raise the rear wheel off the ground with the stand [A]. Remove: Sidestand Switch Bolt [A] Sidestand Switch [B] Remove: Spring [A] Sidestand Nut [B] Sidestand Bolt [C] Sidestand [D] ...