Kawasaki Ninja Service Manual: Balancer Assemble

Kawasaki Ninja Service Manual / Crankshaft/Transmission / Balancer / Balancer Assemble

Apply molybdenum disulfide oil solution to the ribs of the balancer [A].

Balancer Assemble

Apply molybdenum disulfide oil solution to the ribs of the balancer gear [A].
Check that the rubber dampers [B] are in place.

Face the linked portion [C] to the bottom.

Balancer Assemble

Assemble the balancer weight [A] and the gear [B].

Align the punch mark [C] of the balancer weight and the groove [D] of the gear.

Balancer Assemble

Apply molybdenum disulfide oil solution to the needle bearings [A].
Install the needle bearings and the washers [B].

Face the grooved side of the washer to inside.

Balancer Assemble

Balancer Removal

Remove: Engine (see Engine Removal in the Engine Removal/Installation chapter) Oil Pan (see Oil Pan Removal in the Engine Lubrication System chapter) Remove: Balancer Shaft Clamp Lever ...

Balancer Installation

Position the crankshaft at #2, 3 positions TDC or at #1, 4 positions TDC. Install the balancer assembly as follows. Align the punch mark [A] on the weight and the projection [B] on the cran ...

Other materials:

Switch Inspection
Using a hand tester, check to see that only the connections shown in the table have continuity. Special Tool - Hand Tester: 57001-1394 For the switch housings and the ignition switch, refer to the tables in the Wiring Diagram. If the switch has an open or short, repair it or replace it w ...

Idle Speed Inspection
Start the engine and warm it up thoroughly. With the engine idling, turn the handlebar to both sides [A]. If handlebar movement changes the idle speed, the throttle cables may be improperly adjusted or incorrectly routed, or damaged. Be sure to correct any of these conditions before rid ...

Brake Disc Installation
Install the brake disc on the wheel so that the marked side [A] faces out. Front Brake Discs [B] Rear Brake Disc [C] Apply a non-permanent locking agent to the threads of the brake disc mounting bolts. Tighten: Torque - Brake Disc Mounting Bolts: 27 N·m (2.8 kgf·m, 20 ...