Kawasaki Ninja Service Manual: Balancer Assemble

Kawasaki Ninja Service Manual / Crankshaft/Transmission / Balancer / Balancer Assemble

Apply molybdenum disulfide oil solution to the ribs of the balancer [A].

Balancer Assemble

Apply molybdenum disulfide oil solution to the ribs of the balancer gear [A].
Check that the rubber dampers [B] are in place.

Face the linked portion [C] to the bottom.

Balancer Assemble

Assemble the balancer weight [A] and the gear [B].

Align the punch mark [C] of the balancer weight and the groove [D] of the gear.

Balancer Assemble

Apply molybdenum disulfide oil solution to the needle bearings [A].
Install the needle bearings and the washers [B].

Face the grooved side of the washer to inside.

Balancer Assemble

Balancer Removal

Remove: Engine (see Engine Removal in the Engine Removal/Installation chapter) Oil Pan (see Oil Pan Removal in the Engine Lubrication System chapter) Remove: Balancer Shaft Clamp Lever ...

Balancer Installation

Position the crankshaft at #2, 3 positions TDC or at #1, 4 positions TDC. Install the balancer assembly as follows. Align the punch mark [A] on the weight and the projection [B] on the cran ...

Other materials:

Starter Clutch Assembly
Install the one-way clutch [A] to the driven gear. Face the circlip side of the one-way clutch to inside. Install the new snap ring [B] to the one-way clutch. Install the drive gear [C] while turn it counterclockwise [D]. Apply molybdenum disulfide oil solution to the needle bearing ...

Kawasaki Clean Air System
The Kawasaki Clean Air System (KCA) is a secondary air suction system that helps the exhaust gases to burn more completely. When the spent fuel charge is released into the exhaust system, it is still hot enough to burn. The KCA System allows extra air into the exhaust system so that the spen ...

Fuel Pressure Inspection
NOTE Be sure the battery is fully charged. Remove: Fuel Tank Covers (see Fuel Tank Removal) Fuel Tank Bolts (see Fuel Tank Removal) Primary Fuel Hose (see Fuel Hose Replacement in the Periodic Maintenance chapter) Be sure to place a piece of cloth around the fuel outlet pipe of the ...