Kawasaki Ninja

Kawasaki Ninja Service Manual: Engine Oil Flow Chart

Kawasaki Ninja Service Manual / Engine Lubrication System / Engine Oil Flow Chart

Engine Oil Flow Chart


1. Oil Screen

2. Oil Pump

3. Oil Pressure Relief Valve

4. Oil Filter

5. Oil Pipe

6. Oil Cooler

7. Balancer Oil Passage

8. Main Oil Passage

9. Crankshaft Oil Passage

10. Oil Pressure Switch

11. Camshaft Oil Passages

12. Drive Shaft Oil Passage

13. Output Shaft Oil Passage

14. Starter Clutch Oil Passage

15. Blowby Gas (Crankcase → Air Cleaner Housing)

Specifications

Specifications


Exploded View
EO: Apply engine oil. G: Apply grease. L: Apply a non-permanent locking agent. Lh: Left-hand Threads MO: Apply molybdenum disulfide oil solution. (mixture of the engine oil and mo ...

Special Tools and Sealant
Oil Pressure Gauge, 10 kgf/cm²: 57001-164 Oil Pressure Gauge Adapter, PT3/8: 57001-1233 Outside Circlip Pliers: 57001-144 Liquid Gasket, TB1211: 56019-120 ...

Other materials:

Spring Plate Free Play Measurement
Insufficient clutch free play will cause the engine braking effect to be more sudden, resulting in rear wheel hop. On the other hand, if the free play is excessive, the clutch lever may feel “spongy” or pulsate when pulled. Hold an extra drive shaft in a vise and install the following c ...

Caliper Rubber Parts Replacement
Front Caliper Disassembly Remove: Front Caliper (see Front Caliper Removal in the Brakes chapter) Brake Pads (see Front Brake Pad Removal in the Brakes chapter) Remove: Front Caliper Assembly Bolts [A] Split the front caliper. Remove: Pad Spring O-ring [A] U ...

Oil Pump Installation
Install the outer rotor [A] into the crankcase. Assemble: Oil (Water) Pump Shaft [B] Pin [C] Inner Rotor [D] To prevent dropping, apply grease to the pin. Install the inner rotor assembly into the crankcase. Fit the slot [E] onto the projection [F]. Replace the O-ring [A ...